Grilled Sausages

Types of sausages for grilling

When it comes to grilling, choosing the right type of sausage can make all the difference in flavor, texture, and overall enjoyment. There are a variety of sausages that are particularly well-suited for grilling due to their fat content, casing, and seasoning. Each type brings its own unique character to the grill, and understanding their differences can help you select the perfect sausage for your next cookout.

Bratwurst

Originating from Germany, bratwurst is a popular choice for grilling. Made from pork, beef, or veal, these sausages are seasoned with a blend of spices such as nutmeg, ginger, and caraway. Bratwursts are typically pre-cooked or parboiled before grilling to ensure even cooking and to prevent the casing from bursting.

Italian Sausage

Available in both sweet and hot varieties, Italian sausages are made from pork and seasoned with fennel, garlic, and red pepper flakes. These sausages are ideal for grilling whole or sliced and added to grilled vegetable platters or sandwiches. The sweet version pairs well with grilled peppers and onions, while the hot version adds a spicy kick to any dish.

Chorizo

Chorizo comes in two main types: Spanish (cured) and Mexican (fresh). For grilling, fresh Mexican chorizo is the preferred choice. It’s made from ground pork and heavily seasoned with chili powder, paprika, and garlic. Due to its loose texture, it’s best grilled in casing or formed into patties to prevent it from falling apart on the grill.

Kielbasa

This Polish sausage is typically smoked and made from pork or a pork-beef blend. Kielbasa has a garlicky, smoky flavor and a firm texture that holds up well on the grill. It’s often pre-cooked, making it quick and easy to grill over medium heat until heated through and slightly charred.

Andouille

Andouille is a spicy, smoked sausage commonly used in Cajun and Creole cooking. Made from pork and seasoned with garlic, pepper, and wine, it has a bold flavor and dense texture. Grilling enhances its smoky profile, making it a flavorful addition to grilled platters or gumbo-inspired dishes.

Chicken and Turkey Sausages

For a leaner option, chicken and turkey sausages are excellent alternatives. These sausages are often flavored with herbs, sun-dried tomatoes, or spinach and feta. Because they have lower fat content, they should be grilled over medium heat to prevent drying out. Brushing them with a bit of oil can help maintain moisture and promote even browning.

Vegetarian and Vegan Sausages

Plant-based sausages have come a long way in terms of flavor and texture. Made from ingredients like soy, pea protein, or grains, these sausages are designed to mimic the taste and feel of traditional meat sausages. When grilling, it’s important to handle them gently and avoid high heat, as they can be more delicate than meat-based options.

Each of these sausage types offers a unique grilling experience. Whether you prefer the robust spice of chorizo or the classic flavor of bratwurst, selecting the right sausage is the first step toward a delicious grilled meal.

Grilling techniques and tips

Grilling sausages to perfection requires attention to heat, timing, and technique. Whether you’re working with a gas grill, charcoal, or even a grill pan, the goal is to achieve a crisp, caramelized exterior while ensuring the inside is fully cooked and juicy. Here are some essential tips and methods to help you master the art of grilling sausages.

Preparation

  • Bring to room temperature: Take sausages out of the refrigerator about 20–30 minutes before grilling. This helps them cook more evenly and reduces the risk of splitting.
  • Do not pierce the casing: Avoid poking holes in the sausages. While it may seem like a way to prevent bursting, it actually causes flavorful juices to escape, leading to dry sausages.
  • Parboiling (optional): For thicker sausages like bratwurst or raw Italian sausage, consider parboiling them in beer, broth, or water for 5–10 minutes before grilling. This ensures they cook through without burning the exterior.

Grilling Techniques

  • Use two-zone heat: Set up your grill with a hot direct heat side and a cooler indirect heat side. Start sausages on the indirect side to cook them through gently, then finish over direct heat to brown and crisp the skin.
  • Turn frequently: Rotate sausages every few minutes to ensure even cooking and to prevent burning. This also helps develop a uniform golden-brown crust.
  • Monitor internal temperature: Use a meat thermometer to check doneness. Pork and beef sausages should reach 160°F (71°C), while poultry sausages should hit 165°F (74°C).
  • Use a grill basket or skewers: For smaller or more delicate sausages, a grill basket or skewers can help prevent them from falling through the grates and make turning easier.

Flavor Enhancements

  • Baste with beer or marinade: Lightly brushing sausages with beer, cider, or a marinade during grilling can add flavor and moisture.
  • Add wood chips for smoke: For charcoal or gas grills, adding soaked wood chips like hickory or applewood can infuse sausages with a rich, smoky flavor.
  • Grill accompaniments alongside: Grill onions, peppers, or buns at the same time to build a complete dish with minimal effort.

With the right technique and a bit of patience, grilled sausages can become the star of any cookout. Whether you’re cooking for a crowd or a casual weeknight dinner, mastering these tips will ensure your sausages are always juicy, flavorful, and perfectly charred.

Serving suggestions and pairings

Grilled sausages are incredibly versatile and pair beautifully with a wide range of sides, condiments, and beverages. Whether you’re serving them at a backyard barbecue or a casual weeknight dinner, thoughtful accompaniments can elevate the entire meal. Here are some delicious serving suggestions and pairing ideas to complement your grilled sausages.

Classic Bun and Toppings

  • Toasted buns: Serve sausages in lightly toasted hoagie rolls, pretzel buns, or crusty baguettes for a satisfying bite.
  • Mustards: Offer a variety of mustards such as spicy brown, Dijon, or whole grain to enhance the sausage’s flavor.
  • Grilled onions and peppers: Sweet, caramelized onions and charred bell peppers are a traditional and flavorful topping, especially for Italian or bratwurst sausages.
  • Sauerkraut: A tangy, fermented cabbage that pairs especially well with bratwurst and kielbasa.
  • Pickles and relishes: Dill pickles, pickled jalapeños, or sweet relish add crunch and acidity to balance the richness of the sausage.

Side Dishes

  • Potato salad: A creamy or vinegar-based potato salad is a hearty and cooling side that complements the smoky flavor of grilled sausages.
  • Coleslaw: Crisp and tangy coleslaw adds freshness and texture, especially when served atop the sausage in a bun.
  • Grilled vegetables: Zucchini, eggplant, corn on the cob, and asparagus are excellent grilled alongside sausages for a colorful and healthy plate.
  • Baked beans: Sweet and savory baked beans are a classic barbecue side that pairs well with smoky sausages like andouille or chorizo.
  • Macaroni and cheese: Rich and creamy mac and cheese offers a comforting contrast to spicy or smoky sausages.

International Pairings

  • German-style: Serve bratwurst with sauerkraut, German potato salad, and a cold lager or hefeweizen.
  • Italian-style: Pair Italian sausages with grilled polenta, roasted tomatoes, and a glass of Chianti.
  • Mexican-style: Serve grilled chorizo with warm tortillas, avocado, salsa verde, and a side of black beans.
  • Cajun-style: Andouille sausage pairs well with dirty rice, grilled okra, and a cold pilsner or amber ale.

Beverage Pairings

  • Beer: A natural match for grilled sausages. Try pairing lighter sausages with wheat beers or pilsners, and spicier or smoked sausages with IPAs or stouts.
  • Wine: White wines like Riesling or Sauvignon Blanc complement spicy sausages, while red wines like Zinfandel or Syrah work well with richer, smoked varieties.
  • Non-alcoholic: Sparkling water with citrus, iced tea, or a tangy lemonade can refresh the palate between bites.

With the right sides and pairings, grilled sausages can be transformed into a complete and satisfying meal that caters to a variety of tastes and occasions.